1. Sarrera
The Wilo HiControl 1 is an electronic flow and pressure sensor designed for automatic control of pumps. It starts the pump when water is drawn and stops it when the flow ceases, providing constant pressure in domestic water supply systems. This device protects the pump from dry running and ensures efficient operation. Please read this manual carefully before installation and operation to ensure safe and correct use.
2. Segurtasun informazioa
Segurtasun orokorra:
- Only qualified personnel should install and maintain this device.
- Disconnect power before performing any work on the device or pump.
- Ensure all electrical connections comply with local regulations and standards.
- Ez erabili gailua hondatuta badago.
- Protect the device from frost and direct sunlight.
Segurtasun elektrikoa:
- The device operates on 230 Volt AC/DC. Ensure the power supply matches the device's requirements.
- Deskarga elektrikoa saihesteko ezinbestekoa da lurra egokitzea.
- Ez sartu gailua uretan.
3. Paketearen edukia
Egiaztatu osagai guztiak daudela eta kalterik gabe daudela paketea desontziratzean:
- Wilo HiControl 1 Pump Controller (Model 4190896)
- Argibide eskuliburua
4. Produktua amaitu daview
The Wilo HiControl 1 is a compact unit designed for easy integration into existing pump systems. It features a robust housing and clear indicators for operational status.

Figure 1: Wilo HiControl 1 Cold Water Pump Controller. This image shows the compact black unit with visible inlet and outlet connections, and a power cable connection point.
Ezaugarri nagusiak:
- Automatic pump control based on flow and pressure.
- Integrated dry-running protection.
- Diseinu trinkoa espazioa aurrezteko instalaziorako.
- Suitable for various cold water pump applications.
5. Konfigurazioa
Proper installation is crucial for the optimal performance and longevity of the Wilo HiControl 1.
5.1 Instalazio mekanikoa
- Mount the HiControl 1 vertically in the discharge line of the pump, ensuring the flow direction arrow on the device matches the water flow.
- Ensure the device is installed in a frost-free location and protected from direct weather exposure.
- Use appropriate sealing materials (e.g., PTFE tape) on threaded connections to prevent leaks.
- Ensure there are no air pockets in the system after installation. Bleed the system thoroughly.
5.2 Konexio elektrikoa
- Connect the pump's power cable to the designated terminals on the HiControl 1. Refer to the wiring diagram inside the terminal box cover.
- Connect the main power supply (230V AC/DC) to the input terminals of the HiControl 1.
- Ziurtatu konexio guztiak seguru eta behar bezala isolatuta daudela.
- Verify that the power supply is protected by a suitable circuit breaker and residual current device (RCD).
6. Funtzionamendu-argibideak
The Wilo HiControl 1 operates automatically once properly installed and powered.
6.1 Hasierako martxan jartzea
- Ensure the pump and the entire hydraulic system are filled with water and free of air.
- Switch on the main power supply to the HiControl 1.
- The pump will start automatically and run for a few seconds to pressurize the system.
- Open a tap to draw water. The pump should start.
- Close the tap. The pump should continue to run for a short period (run-on time) and then stop.
6.2 Eragiketa normala
- When a tap is opened and water is drawn, the HiControl 1 detects the flow and starts the pump.
- When the tap is closed and the flow stops, the HiControl 1 detects the cessation of flow and stops the pump after a short delay.
- The integrated dry-running protection will stop the pump if no water is detected, preventing damage.
7. Mantentzea
The Wilo HiControl 1 requires minimal maintenance. Regular checks can help ensure reliable operation.
- Ikus-ikuskapena: Periodically check the device for any signs of damage, leaks, or corrosion.
- Konexio elektrikoak: Ziurtatu konexio elektriko guztiak estuak eta korrosiorik gabe daudela.
- Garbiketa: Garbitu gailuaren kanpoaldea iragarkiarekinamp oihal. Ez erabili garbitzaile edo disolbatzaile urratzailerik.
- Izozteen babesa: In cold climates, ensure the device and associated piping are protected from freezing.
8. Arazoak
This section provides solutions to common issues you might encounter with the Wilo HiControl 1.
| Arazoa | Kausa posiblea | Irtenbidea |
|---|---|---|
| Ponpa ez da martxan jartzen txorrota irekitzean. | Ez dago elikadura hornidurarik. No water in the system (dry running protection activated). Blocked inlet/outlet. | Egiaztatu konexio elektrikoa eta zirkuitu-hauslea. Bleed the pump and system, ensure water supply. Check for obstructions in pipes. |
| Ponpak etengabe funtzionatzen du. | Ihesa sisteman. Tap not fully closed. Sentsorearen matxura. | Check all pipes and connections for leaks. Ensure all taps are completely closed. Jarri harremanetan zerbitzu kualifikatutako langileekin. |
| Ponpa maiz abiarazten eta gelditzen da (ziklo laburrak). | Ihes txiki bat sisteman. Airea sisteman. | Check for minor leaks. Bleed the system thoroughly to remove air. |
9. Zehaztapenak
| Ezaugarri | Zehaztapena |
|---|---|
| Fabrikatzailea | WILO |
| Modelo zenbakia | 4190896 (HiControl 1) |
| Produktuaren neurriak | 7.7 x 9.3 x 6 cm |
| Pisua | 1 kg |
| liburukiatage | 230 Volt |
| Energia iturria | AC/DC |
| Kolorea | Beltza |
10. Bermea eta Laguntza
Wilo products are manufactured to high-quality standards. For warranty information, please refer to the documentation provided with your purchase or visit the official Wilo website. For technical support, spare parts, or service, please contact your local Wilo dealer or authorized service center. When contacting support, please have your product model number (4190896) and serial number ready.





